Pneumatic test system volume

Materials Science, Metallurgy, Welding, NDTs, Reliability Assessment, Failure Analysis, etc.
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Imran.Idris
Core Member
Posts: 59
Joined: 16 Mar 2010, 04:22
Area of interest: Chemical Engineering

Pneumatic test system volume

Post by Imran.Idris »

We are going to perform pneumatic test of synthesis gas loop at 3000 Psig and the volume of the whole loop is 360 cu. m (12713 cu. ft). I want to know
1) Is it safe to pressurize this big loop in a single portion?
2) If yes! then what precaution should we take to carryout this test?
3) If no! then what should be the maximum volume that can be tested in a single go at 3000 psig?
4) Are there any standards for system volume calculations for a given pressure available?
Thanks in advance
Regards,
Imran
arcpro
Posts: 356
Joined: 16 Apr 2010, 18:46
Area of interest: Manufacturing Engineering

Re: Pneumatic test system volume

Post by arcpro »

1) Safe with precautions
2) Estimate the stored energy, safe distance and comply with that. Get the whole site evacuated.
3) I haven't seen any limitations in any code standard. Calculate the stored energy and safe distance and present to your management. See what they say.
4) Some material in ASME PCC-2 has been given regarding pneumatic testing. Look into that which may help you through.
mechcolor
Posts: 258
Joined: 17 May 2010, 18:05
Area of interest: Manufacturing Engineering

Re: Pneumatic test system volume

Post by mechcolor »

Go to the following link also, it will help you in estimating stored energy and safe distance.
http://forums.thepetrostreet.com/viewto ... f=15&t=290
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