Repair of Cast Iron casing of pumps

Materials Science, Metallurgy, Welding, NDTs, Reliability Assessment, Failure Analysis, etc.
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fraz
Core Member
Posts: 32
Joined: 29 Mar 2010, 18:07
Area of interest: Manufacturing Engineering

Repair of Cast Iron casing of pumps

Post by fraz »

Can anybody give the repair procedure of Cast iron body of a pump?
mechcolor
Posts: 258
Joined: 17 May 2010, 18:05
Area of interest: Manufacturing Engineering

Re: Repair of Cast Iron casing of pumps

Post by mechcolor »

Will you please specify the thickness of the defected part and the type of defect?
A normal way of repairing it with welding utilizes high nickel cast iron welding material with controlled cooling. Tricky to repair with welding.
ashfaqanwer
Site Admin
Posts: 443
Joined: 16 Mar 2010, 03:36

Re: Repair of Cast Iron casing of pumps

Post by ashfaqanwer »

1. Pre-heat 500-700 deg F
2. Use E-Ni CI AWS5.15 preferably or ERNiCr-3
3. Keep the interpass not less than pre-heat temperature
4. Cool under insulation
Ashfaq Anwer
-PetroStreet.com
fraz
Core Member
Posts: 32
Joined: 29 Mar 2010, 18:07
Area of interest: Manufacturing Engineering

Re: Repair of Cast Iron casing of pumps

Post by fraz »

Thank you ashfaq,

Do you have any experience repairing the casing with cold weld like Belzona
ashfaqanwer
Site Admin
Posts: 443
Joined: 16 Mar 2010, 03:36

Re: Repair of Cast Iron casing of pumps

Post by ashfaqanwer »

I have heard a lot about Belzona polymeric coating and its application on casting repair, corrosion / erosion protection, crack / flaw repair on pumps impellers, wear rings, shafts etc. but haven't any experience of getting it done.
It must be having some limitations also with respect to the size and type of repair to be made. Not sure much about that.
Ashfaq Anwer
-PetroStreet.com
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