Presence of pyrophoric material and vessel internal inspection

Operational issues of any Petrochemical plant or Oil and gas field, upstream issues, etc.
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ben
Posts: 292
Joined: 24 Aug 2010, 03:11
Area of interest: Mechanical Engineering

Presence of pyrophoric material and vessel internal inspection

Post by ben »

Operations must be having a controlled procedure to handover pressure vessels for internal inspection carrying potential of pyrophoric material.
What sort of controls are exercised before the vessel is handed over to Inspection and maintenance?
ww2i
Posts: 111
Joined: 20 Nov 2025, 21:06
Area of interest: Petroleum Engineering

Re: Presence of pyrophoric material and vessel internal inspection

Post by ww2i »

API RP 2016 discusses the spontaneous-ignition hazard of pyrophoric iron sulfide and controls such as wetting, inerting and appropriate treatment. Although it is a tank-cleaning recommended practice rather than a pressure-vessel handover standard, it provides useful technical guidance for developing site-specific procedures.
chem51
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Re: Presence of pyrophoric material and vessel internal inspection

Post by chem51 »

For pyrophoric materials, a controlled procedure stays in place covering the following:

Remove hydrocarbons and other process inventories using sequence mentioned.
Determine whether water washing, steam-out, chemical cleaning or another method is suitable for the specific service and deposits.
Where pyrophoric FeS is suspected, establish a specific control for keeping the deposits wet or otherwise preventing ignition during exposure to air (the most important one).
Maintain wetting during opening, deposit removal, transportation and waste handling wherever required by the approved method.
If inerting is used, control oxygen ingress and maintain the specified atmosphere until a formally approved transition to air is permitted.
Assess wash-water compatibility, wastewater disposal, chemical reactions, sludge handling and the possibility of H₂S release during cleaning.
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