Gas molecular weight & compressor surge

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chem51
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Joined: 30 Jul 2026, 20:34
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Gas molecular weight & compressor surge

Post by chem51 »

Gas molecular weight has an impact on compressor surge as when it reduces.
What are the factors which should be considered during an on-going site operation with continuous feed?
A surge may be linked to feed changes?
sys1
Posts: 49
Joined: 06 Apr 2026, 08:02
Area of interest: Chemical Engineering

Re: Gas molecular weight & compressor surge

Post by sys1 »

Yes, a decrease in gas molecular weight has a severe and direct impact on centrifugal compressor surge.
Feed composition changes are one of the primary triggers for unexpected surge events in continuous operations.
Here is how the physics work: A centrifugal compressor operating at a constant speed generates a specific amount of "head" (energy added to the gas). When the molecular weight of the gas drops, the gas becomes less dense. Compressing a lighter gas produces less discharge pressure for the same amount of volumetric flow.
jeem
Posts: 124
Joined: 10 Aug 2025, 17:25
Area of interest: Chemical Engineering

Re: Gas molecular weight & compressor surge

Post by jeem »

Older or simpler anti-surge controllers rely on a fixed surge line programmed for a specific gas MW. If the feed becomes lighter, the actual surge line shifts to the right (higher flow required to prevent surge). The ASV might not open in time because the control system thinks the compressor is still in a safe operating zone.
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