Eurocode 3 - Corrosion protection of individual wires

Mechanical / Civil engineering, Design of Pressure Vessels, Heat-exchangers, Piping, Steel / Civil Structure etc.
Post Reply
ben
Posts: 280
Joined: 24 Aug 2010, 03:11
Area of interest: Mechanical Engineering

Eurocode 3 - Corrosion protection of individual wires

Post by ben »

Eurocode recommends different coating systems for each group of component in tension.
For group B, it mentions that wires coated with a Zn95A15 alloy have a much improved corrosion protection than galvanizing with zinc. What is this Zn95A15 alloy and what are its benefit over galvanizing?
neo
Posts: 129
Joined: 12 Jul 2025, 09:25
Area of interest: Chemical Engineering

Re: Eurocode 3 - Corrosion protection of individual wires

Post by neo »

Zn95Al5 refers to a zinc–5% aluminium alloy coating. It is a metallic coating applied to high-strength steel wires, strands, and other components primarily through a hot-dip process. The alloy consists of approximately:
95% zinc
5% aluminium
Trace amounts of rare earth elements or mischmetal may also be added by some manufacturers to improve coating adhesion and processing, but the principal composition remains 95% Zn and 5% Al.
Relating to tension members (such as bridge stay cables, suspension cables, and structural tension systems), corrosion protection is critical because:
a. The wires are highly stressed.
b. Corrosion pits can rapidly reduce fatigue life.
c. Inspection and replacement are often difficult.
Zn95Al5 coatings offer several advantages over conventional hot-dip zinc galvanizing.
ben
Posts: 280
Joined: 24 Aug 2010, 03:11
Area of interest: Mechanical Engineering

Re: Eurocode 3 - Corrosion protection of individual wires

Post by ben »

Got that, thanks neo.
Post Reply