Process engineers,
How can one know if the flow across the tubes of a heat exchanger is turbulent in nature?
Point me towards the reliable engineering calculations /equations to estimate that.
Turbulent flow identification across a heat exchanger
Re: Turbulent flow identification across a heat exchanger
Reynolds number is the key here;
Once you calculate Re:
Re < 100 Laminar (very rare in shell side unless viscous fluid)
100 < Re < 1000 Transition
Re > 1000–2000 Turbulent crossflow
What is your intent?
Why are you worried about turbulence?
Once you calculate Re:
Re < 100 Laminar (very rare in shell side unless viscous fluid)
100 < Re < 1000 Transition
Re > 1000–2000 Turbulent crossflow
What is your intent?
Why are you worried about turbulence?
Re: Turbulent flow identification across a heat exchanger
I am asking with reference to the vibrations, and erosion happening on the inlet & exit of the heat exchanger piping elbows. All what our Process Engineers are saying is that there hasn't been any issue on their side.
Re: Turbulent flow identification across a heat exchanger
You need to know:
There is NO universal Reynolds number limit for vibration
Turbulence is usually DESIRED - note this
The real limit is critical velocity vs actual velocity
---
Therefore, you may need to look into:
Reducing baffle spacing
Increasing tube support
Using rod baffles / helical baffles
Adjusting tube pitch
Adding impingement plates
And all this during design phase
---
Now in case you doubt anything not considered during design, all you need to is to approach design process engineer for heat exchanger, and piping /structure engineer for where you are experiencing vibrations.
There is NO universal Reynolds number limit for vibration
Turbulence is usually DESIRED - note this
The real limit is critical velocity vs actual velocity
---
Therefore, you may need to look into:
Reducing baffle spacing
Increasing tube support
Using rod baffles / helical baffles
Adjusting tube pitch
Adding impingement plates
And all this during design phase
---
Now in case you doubt anything not considered during design, all you need to is to approach design process engineer for heat exchanger, and piping /structure engineer for where you are experiencing vibrations.