Corrosion Coupons Installation Guidelines

Materials Science, Metallurgy, Welding, NDTs, Reliability Assessment, Failure Analysis, etc.
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neo
Posts: 98
Joined: 12 Jul 2025, 09:25
Area of interest: Chemical Engineering

Corrosion Coupons Installation Guidelines

Post by neo »

When considering installation of corrosion Coupons, what are the cases where those are mandatory to be installed? What are the guidelines to follow, and how to maintain, inspect, and apply their installation. Please share with me the applicable references to be applied in petrochemical industries.
irish
Posts: 114
Joined: 27 Nov 2010, 09:04
Area of interest: Mechanical Engineering

Re: Corrosion Coupons Installation Guidelines

Post by irish »

There is no single universal “mandatory” clause in one code like API 570, but in practice (and per AMPP/NACE philosophy) they become mandatory-by-risk like in systems with expected internal corrosion including wet hydrocarbon systems (water + CO₂/H₂S), sour service / amine / sour water strippers, cooling water & overhead systems in crude units.
octane
Posts: 166
Joined: 08 Oct 2010, 15:38
Area of interest: Mechanical Engineering

Re: Corrosion Coupons Installation Guidelines

Post by octane »

That is something you do when validating the corrosion control program as well including:
Corrosion inhibitor injection systems
Filming amines / neutralizers
Oxygen scavengers

Coupons are required to confirm before injection (worst case) and after injection (effectiveness).
Dlew
Posts: 48
Joined: 03 Aug 2025, 12:51
Area of interest: Mechanical Engineering

Re: Corrosion Coupons Installation Guidelines

Post by Dlew »

That then is used in multiphase flow also like stratified flow systems including oil + water pipelines, condensing vaopr systems as the corrosion remains localized, and the coupon is to be installed at 6 o'clock clock for water wet and 12 o'clock for clock for condensation.
With reference to the location, coupons must be installed where corrosion actually happens like bottom of line (water accumulation), stagnant zones, high turbulence / impingement points. For condensing zones, it has to be at the top of the line.
neo
Posts: 98
Joined: 12 Jul 2025, 09:25
Area of interest: Chemical Engineering

Re: Corrosion Coupons Installation Guidelines

Post by neo »

Very useful inputs guys, thanks.
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