Mothballing - Pumps Preservation Practices
Mothballing - Pumps Preservation Practices
What are the best practices when preserving pumps for mothablling a complete unit? For sure more than 6 months time is expected.
Re: Mothballing - Pumps Preservation Practices
Straight answer is that preservation is done through purging of dry air or nitrogen.
However, it depends as you have three major options:
Option A: Oil Flooding
Fill pump casing + internals with: rust preventive oil / inhibited mineral oil
Rotate shaft to coat all internals
Best for:
Centrifugal pumps
Lubricated internals
Option B: Vapor Phase Corrosion Inhibitors (VCI)
Place VCI emitters inside casing
Seal the pump completely
It is best when oil filling is not practical and there are large systems
Option C: Dry Air / Nitrogen Blanketing
Purge with dry air or nitrogen
Maintain slight positive pressure (~0.1–0.3 barg)
This is THE practice, used in high-end petrochemical plants.
However, it depends as you have three major options:
Option A: Oil Flooding
Fill pump casing + internals with: rust preventive oil / inhibited mineral oil
Rotate shaft to coat all internals
Best for:
Centrifugal pumps
Lubricated internals
Option B: Vapor Phase Corrosion Inhibitors (VCI)
Place VCI emitters inside casing
Seal the pump completely
It is best when oil filling is not practical and there are large systems
Option C: Dry Air / Nitrogen Blanketing
Purge with dry air or nitrogen
Maintain slight positive pressure (~0.1–0.3 barg)
This is THE practice, used in high-end petrochemical plants.
Re: Mothballing - Pumps Preservation Practices
Just note that before startup, you must take care of the following:
Drain preservation oil
Flush system again
Reinstall seals (or inspect)
Check alignment
Replace lubricants
Insulation resistance (for motor)
Drain preservation oil
Flush system again
Reinstall seals (or inspect)
Check alignment
Replace lubricants
Insulation resistance (for motor)