Operational controls - steam condensate circuit

Operational issues of any Petrochemical plant or Oil and gas field, upstream issues, etc.
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irish
Posts: 78
Joined: 27 Nov 2010, 09:04
Area of interest: Mechanical Engineering

Operational controls - steam condensate circuit

Post by irish »

What are the normally controlled parameters in steam condensate circuit to avoid erosion-corrosion phenomena?
opo21
Posts: 8
Joined: 22 Dec 2025, 08:14
Area of interest: Chemical Engineering

Re: Operational controls - steam condensate circuit

Post by opo21 »

Yes, pH is controlled, dissolved oxygen as well, and conductivity.
Erosion-corrosion is accelerated due to high flows and that is what is measured separately when the damage phenomenon is happening.
tuan
Posts: 85
Joined: 27 May 2025, 14:07
Area of interest: Chemical Engineering

Re: Operational controls - steam condensate circuit

Post by tuan »

The parameters which are required to be controlled for erosion-corrosion phenomenon mainly include the flow (velocity), and the temperature.
Dissolved oxygen would also cause pitting corrosion.
Identify closely the kind of damage mechanism which is currently on.
jeem
Posts: 50
Joined: 10 Aug 2025, 17:25
Area of interest: Chemical Engineering

Re: Operational controls - steam condensate circuit

Post by jeem »

Yes, opo21 and tuan have listed most of the things which are on a regular check.
It is better just to have component level identification of flow especially where there is a problem being identified on frequent basis.
irish
Posts: 78
Joined: 27 Nov 2010, 09:04
Area of interest: Mechanical Engineering

Re: Operational controls - steam condensate circuit

Post by irish »

Operations, may not be the right people to answer this but any thoughts when we just keep on replacing the problematic piping components with austenitic stainless steel?
jeem
Posts: 50
Joined: 10 Aug 2025, 17:25
Area of interest: Chemical Engineering

Re: Operational controls - steam condensate circuit

Post by jeem »

Now, this has to be answered by our materials guys.
irish wrote: 03 Jan 2026, 19:23 Operations, may not be the right people to answer this but any thoughts when we just keep on replacing the problematic piping components with austenitic stainless steel?
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