Contaminated SS material cleaning

Mechanical / Civil engineering, Design of Pressure Vessels, Heat-exchangers, Piping, Steel / Civil Structure etc.
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kamran
Core Member
Posts: 39
Joined: 02 Apr 2010, 05:22
Area of interest: Manufacturing Engineering

Contaminated SS material cleaning

Post by kamran »

Very often you come across some maltreated SS material. The contamination could be due to contact with CS or may be due to sandblasting with Chloride-laden sand etc.

What is the most viable way to clean such material remembering that nasty acid baths aren't always a desirable option and in fact not an option at all?

Glass Bead Blasting
Garnet Blasting

Please comment.
ben
Posts: 214
Joined: 24 Aug 2010, 03:11
Area of interest: Mechanical Engineering

Re: Contaminated SS material cleaning

Post by ben »

What's your application?
I do not agree with you that acid cleaning /pickling are not an option. Believe me mechanical cleaning of SS is not effective at all when compared to the advantage of acid treatments.
However, if you just want to go with mechanical cleaning, you then may use glass bead blasting as the first option and then garnet or sand blasting as the second option. You have to consider many precautions when doing blasting operation like the selection of grade and quality of sand / garnet.
Blasting roughens the steel surface which then is less resistive to scale / deposit formation and crevice corrosion.
arcpro
Posts: 356
Joined: 16 Apr 2010, 18:46
Area of interest: Manufacturing Engineering

Re: Contaminated SS material cleaning

Post by arcpro »

Contamination of SS with CS or blasting - the best solution is acid treatment /passivation
Mechanical cleaning again on already blasted surface would impair the condition by increasing the surface roughness. I do not recommend.
kamran
Core Member
Posts: 39
Joined: 02 Apr 2010, 05:22
Area of interest: Manufacturing Engineering

Re: Contaminated SS material cleaning

Post by kamran »

These are SS air ducts which have already been given a coat of Zinc Phosphate by the contractor which needed to be removed. Bead blasting or Acid Cleaning is not possible at the site.
arcpro
Posts: 356
Joined: 16 Apr 2010, 18:46
Area of interest: Manufacturing Engineering

Re: Contaminated SS material cleaning

Post by arcpro »

What's the extent of contamination and the service severity with respect to corrosion? Have you blasted with chloride containing sand?
ben
Posts: 214
Joined: 24 Aug 2010, 03:11
Area of interest: Mechanical Engineering

Re: Contaminated SS material cleaning

Post by ben »

Then the only option left for you is to perform grit or shot blasting with stainless steel media.
arcpro
Posts: 356
Joined: 16 Apr 2010, 18:46
Area of interest: Manufacturing Engineering

Re: Contaminated SS material cleaning

Post by arcpro »

A nice and short article on SS surface finishing http://www.azom.com/details.asp?Article ... d_Blasting
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