Search found 126 matches

by tuan
14 May 2026, 18:39
Forum: Inspection & Reliability Engineers
Topic: Inspection Intervals - Multiple Storage Tanks
Replies: 2
Views: 65

Inspection Intervals - Multiple Storage Tanks

How would you prioritize inspection intervals across hundreds of tanks in a petrochemical complex?
by tuan
08 May 2026, 09:47
Forum: Process & Control Engineers
Topic: Repetitive piping blockage - Line size increase
Replies: 2
Views: 179

Repetitive piping blockage - Line size increase

In one of our material handling unit, we have been facing issues of repetitive piping blockage. We believe that other than the heat tracing (installed to keep the material in melted form) effectiveness, smaller line size is also playing a role. However, would this be possible to just change the line ...
by tuan
08 May 2026, 09:40
Forum: Operation Engineers
Topic: Management of O&M procedures
Replies: 4
Views: 3716

Re: Management of O&M procedures

Management of operating & maintenance procedures is of the key process safety management indicator, just to start with.
Typically, all procedures are required to be reviewed, and updated every 3 years, controlled by ISO.
Now coming to your query of modernizng them, sites have already been making ...
by tuan
08 May 2026, 09:34
Forum: Operation Engineers
Topic: Frequent pitting corrosion failures of carbamate pump
Replies: 3
Views: 161

Re: Frequent pitting corrosion failures of carbamate pump

Even though 25-22-2 has good carbamate resistance, it is still vulnerable to localized pitting when chlorides contaminate the system.
Typical chloride sources:
Cooling water leakage
Steam condensate contamination
Hydrotest water
Improper flushing water
Contaminated passivation chemicals
Process ...
by tuan
03 May 2026, 11:59
Forum: Process & Control Engineers
Topic: Turbulent flow identification across a heat exchanger
Replies: 3
Views: 1611

Re: Turbulent flow identification across a heat exchanger

Reynolds number is the key here;
Once you calculate Re:
Re < 100 Laminar (very rare in shell side unless viscous fluid)
100 < Re < 1000 Transition
Re > 1000–2000 Turbulent crossflow
What is your intent?
Why are you worried about turbulence?
by tuan
03 May 2026, 11:48
Forum: Open Forum
Topic: ClampOX - Temporary Repairs Engineering Software
Replies: 17
Views: 150874

Re: ClampOX - Temporary Repairs Engineering Software

Temporary repairs are in numbers before we approach any shutdown window to apply permanent nature of repairs. The management is important to address all those once that window is available. Currently at our site, maintenance teams are responsible to have them enlisted and make them part of the ...
by tuan
19 Apr 2026, 09:45
Forum: Process & Control Engineers
Topic: SIS Master Register
Replies: 3
Views: 22937

Re: SIS Master Register

The interesting part here is that IEC 61511 doesn’t say to actually create an SIS Master Register.
What is does say is to track all SIFs, maintain lifecycle data, control changes, monitor performance, manage bypasses. And that all one cannot do without having a register in place.
by tuan
19 Apr 2026, 09:42
Forum: Process & Control Engineers
Topic: Application of U-Tube Bundle
Replies: 5
Views: 5765

Application of U-Tube Bundle

What are the factors that a U-tube bundle is selected over fixed tube one?
I know about accommodating expansion during high temperature applications, bundle is removable, what else?
by tuan
15 Apr 2026, 04:37
Forum: HSE Engineers
Topic: Vacuum relief Activation - PRD Lift
Replies: 3
Views: 5270

Re: Vacuum relief Activation - PRD Lift

Definitely it is a case of Tier-3 API 754 KPI.
If there has been a demand for cauum relief to activate, it is required to be registered.
by tuan
15 Apr 2026, 04:23
Forum: Operation Engineers
Topic: Pressure Vessels without Fireproofing
Replies: 6
Views: 5523

Re: Pressure Vessels without Fireproofing

This is the same observation we had at our site as well where we see some of the equipment with cleats provided to their skirt supports however with no fireproofing. I am not sure whether our HSE has already observed and evaluated that or not but all what I could say is that this is true with ...